High-precision CBN Insert
For machining applications demanding unparalleled hardness and resilience, look no further than our High-precision CBN Insert. Engineered for extreme performance, this insert is designed to tackle the most challenging materials where other cutting tools fail. Its core advantage lies in a specialized Cubic Boron Nitride composition that provides exceptional wear resistance and thermal stability. This makes it the ideal solution for hardened steels, cast irons, and other ferrous alloys, ensuring superior surface finish and dimensional accuracy over extended production runs. Whether you need the ultimate durability of a High-hardness CBN Insert for abrasive materials, the reliable performance of a High-temperature Resistant CBN Insert in high-heat operations, or the rugged toughness of an Impact-resistant CBN Insert for interrupted cuts, this precision tool delivers. It is specifically optimized as a premier CBN Insert for Ferrous Metals, offering unmatched productivity gains in turning, boring, and milling operations.
The technical superiority of the High-precision CBN Insert is defined by its meticulously controlled parameters. Every aspect, from the substrate bonding to the final edge preparation, is calibrated for maximum consistency and performance. Below are the detailed specifications that set this insert apart in the industry.
Material Composition & Properties
- Base Material: Premium-grade Polycrystalline Cubic Boron Nitride (PCBN)
- Substrate: Tungsten Carbide for enhanced strength and support
- Hardness: 3500 - 4500 HV (Vickers Hardness)
- Thermal Stability: Stable up to 1400°C (2552°F) without significant degradation
- Fracture Toughness: High, designed for intermittent cutting conditions
- Grain Size: Fine, controlled microstructure for sharp, stable edges
Geometry & Tolerances
| Parameter | Specification | Tolerance |
|---|---|---|
| Insert Shape | Square (SNMN), Triangle (TNMN), Round (RNMN) | ISO 1832 Standard |
| Cutting Edge Length | 6.35 mm to 12.70 mm | ±0.025 mm |
| Corner Radius | 0.4 mm, 0.8 mm, 1.2 mm | ±0.05 mm |
| Rake Angle | 0°, 7°, 11° (Negative) | ±0.5° |
| Clearance Angle | 0°, 7°, 11° | ±0.5° |
| Flatness/Parallelism | - | ≤ 0.005 mm |
Recommended Machining Parameters
| Workpiece Material | Hardness Range (HRC) | Cutting Speed (m/min) | Feed Rate (mm/rev) | Depth of Cut (mm) |
|---|---|---|---|---|
| Hardened Steel | 45 - 65 | 80 - 250 | 0.05 - 0.25 | 0.1 - 0.5 |
| Gray Cast Iron | 200 - 300 HB | 300 - 600 | 0.1 - 0.4 | 0.2 - 2.0 |
| Chilled Cast Iron | 50 - 65 HRC | 60 - 150 | 0.05 - 0.20 | 0.1 - 0.8 |
| Powdered Metals | 30 - 55 HRC | 100 - 300 | 0.05 - 0.15 | 0.1 - 0.4 |
Coating & Surface Finish
- Coating Type: TiN, TiAlN, or specialty ceramic-based coatings available.
- Coating Thickness: 3 - 5 microns (optional).
- Surface Finish (Cutting Face): Ra ≤ 0.2 µm.
- Edge Preparation: Honed or chamfered for optimal strength and chip flow.
Related Products
Hot Products
CNC Prototype Valve Body
CNC Prototype Valve Body from Ningbo Wangdefu Precision Machinery is more than a precision component—it plays a critical role in vehicle active safety systems. As a trusted China manufacturer and factory, we bring over a decade of proven experience supplying precision parts for leading automotive brands. Market-validated and performance-driven, this valve body is engineered for customers who demand the highest standards of safety, reliability, and machining accuracy.
Carbide Twist Drill Bits
WDF specializes in drilling tools. Our Carbide Twist Drill Bits are made from top-quality, hardened carbide! They're incredibly tough, incredibly durable, and incredibly durable, making them perfect for high-speed cutting. They produce precise, smooth holes, work incredibly quickly, and eliminate the need for subsequent repairs. Their unique design makes them easy to drill even high-hardness metals and difficult-to-cut materials. They're used in industries like machine tools, automotive parts, and aerospace—the perfect choice for demanding work!
UNF-metric Thread Drilling and Threading Cutter
Looking for a reliable UNF-metric thread drilling and threading cutter manufacturer in China? At Wangdefu, we provide high-precision, long-life UNF cutters suitable for automotive, aerospace, and precision machinery applications. As a trusted supplier and factory, we deliver fast, high-quality solutions to help you reduce production costs and improve efficiency. Our cutters ensure thread accuracy, stable performance, and consistent results across batches, making us your ideal partner for high-precision UNF thread machining.
Carbide High-Performance Reamers
Carbide High-Performance Reamers from Wangdefu provide precise hole machining for automotive, aerospace, and high-tech industries. As a reliable China manufacturer and factory with full production capabilities, we deliver durable, accurate, and smooth-cutting reamers. Trusted supplier of engineers and manufacturers, Wangdefu ensures consistent tolerances, improved efficiency, and reduced production risks across diverse materials including carbon steel, stainless steel, aluminum, and titanium alloys.
T-Slot Cutter
T-Slot Cutter from WDF include T-slot, flat, profile, and fully custom designs. As a reliable China manufacturer and factory, we deliver high-quality, precision tools that perform consistently. Trusted supplier to both domestic and international markets, WDF ensures each milling cutter meets demanding machining standards and customer specifications.
Runout Adjustable Flange Adapter
As a leading China manufacturer and supplier, Wangdefu proudly presents the Runout Adjustable Flange Adapter, a high-end precision tool holder designed for demanding CNC machining applications. From automotive parts to aerospace components, our flange adapter allows manufacturers, engineers, and factories to achieve micron-level accuracy, high rigidity, and ultra-stable performance. With Wangdefu’s expertise in precision CNC tools and decades of experience in the industry, our solution simplifies supply chains, improves production efficiency, and reduces machining errors, making it the preferred choice for professional workshops and factories worldwide.
- Related Blog
- Reviews
