Face Mill With Interchangeable Inserts
For machining professionals seeking exceptional surface finish and high metal removal rates, a Face Mill for Machining Center equipped with interchangeable inserts is a cornerstone tool. Our High-Precision Face Mill series is engineered for stability and accuracy, delivering consistent results in demanding applications. Specifically, when working with non-ferrous materials, our dedicated PCD Aluminum Face Mill and PCD Face Mill For Aluminum Processing utilize advanced Polycrystalline Diamond (PCD) inserts to achieve mirror-like finishes on aluminum alloys while dramatically extending tool life and minimizing built-up edge.
The core advantage of our <产品名字> lies in its versatile design and robust construction. It allows for quick and easy insert changes, minimizing machine downtime and providing cost efficiency through the use of standard, readily available indexable inserts. The precision-ground body ensures perfect insert seating, which is critical for maintaining tight tolerances and achieving superior surface quality across the entire workpiece. This tool is indispensable for face milling, shoulder milling, and slab milling operations across various industries. Below are the detailed specifications that define its performance envelope.
Key Features & Benefits
- Modular Insert System: Enables rapid changeover between different insert grades (e.g., carbide, ceramic, PCD) for diverse materials and operations.
- Optimized Geometry: Designed for high-efficiency chip evacuation, reducing heat buildup and preventing re-cutting of chips.
- High Rigidity Body: Manufactured from premium steel with precise balancing for vibration-free operation at high speeds and feeds.
- Axial and Radial Adjustability: Some models feature fine adjustment screws for exact insert positioning to compensate for wear and ensure flawless flatness.
- Wide Range of Sizes: Available in multiple diameters to suit different machine capacities and part dimensions.
Technical Specifications
| Parameter | Specification / Range | Notes |
|---|---|---|
| Body Diameter (D) | 50 mm - 250 mm (2" - 10") | Custom sizes available upon request. |
| Cutting Diameter (DC) | 55 mm - 260 mm | Varies with insert size and mounting. |
| Number of Inserts | 5, 6, 8, 10, 12 | Depends on cutter diameter and pitch. |
| Insert Shape / Type | Square (SNMM/SNMG), Round (RPMT), Octagon | Compatible with industry-standard ISO inserts. |
| Shank Type | CAT/BT 40, 50; HSK 63, 100; Straight Shank | To match common machining center spindles. |
| Axial Rake Angle | 15° (Positive) | Promotes free cutting and reduces power consumption. |
| Recommended Radial DOC (ap) | 0.5 - 6.0 mm | Varies based on material, insert grade, and machine power. |
| Recommended Axial DOC (ae) | Up to 75% of DC | For optimal surface finish and tool engagement. |
| Max. Spindle Speed (RPM) | 6,000 - 15,000+ | Dependent on balance grade (G2.5/G6.3) and diameter. |
| Coolant Supply | Through-tool coolant channels (Optional) | Enhances chip evacuation and cooling at the cutting edge. |
Cutting Data Guidelines (For Steel & Aluminum)
| Workpiece Material | Insert Grade | Cutting Speed Vc (m/min) | Feed per Tooth fz (mm) | Application Note |
|---|---|---|---|---|
| Mild Steel (AISI 1045) | Carbide, PVD Coated | 180 - 280 | 0.10 - 0.25 | Use emulsion coolant for best results. |
| Stainless Steel (AISI 304) | Carbide, Milling Specific | 80 - 120 | 0.08 - 0.18 | Ensure rigid setup to combat work hardening. |
| Aluminum Alloy (6061) | Uncoated Carbide or PCD | 500 - 2500+ | 0.10 - 0.40 | PCD inserts recommended for high-volume, finish-critical work. |
| Cast Iron (Gray) | Carbide, CVD Coated | 70 - 120 | 0.12 - 0.30 | Dry cutting or with air blast is often suitable. |
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